The working principle and trouble shooting of the cutter cylinder of the machining center

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The working principle and troubleshooting of the tool cylinder of the machining center:
The role of the knife cylinder:
The punching cylinder is mainly used for spindle punching in the automatic or semi-automatic tool exchange mechanism of machining center machine tools and milling machines, and can also be used as a clamping device for fixtures and other mechanisms. 30# spindle generally uses 2.0T tooling cylinder. The 40# spindle generally uses a 3.5T punching cylinder. 50# spindle generally chooses 6T punching cylinder. Working Principle of Knife Cylinder

 

The main shaft of the profile steel machining center is generally equipped with a knife cylinder to complete the installation and replacement of the tool holder. It is a power-increasing gas-liquid conversion device. The compressed air acts on the knife cylinder piston to generate thrust. The cutter head is clamped by pulling the cylinder. When the knife is set, the cutter head is loosened and cleaned by "blowing". It is convenient to change the tool and realize the action of the mechanical device.

Common failures of the knife cylinder in long-term use:
1. The solenoid valve of the knife cylinder is leaking
1. The muffler is leaking. It is because the sealing ring in the valve body is worn or there is a foreign body in the valve body, which causes the piston in the valve to return to position and replace the sealing ring clearly inside the body

2. Air leakage at the coil, damage to the gasket in the valve body or loosening of the valve body screws, check the valve body fixing screws and replace the gasket

2. "External leakage" failure occurred at the piston rod of the knife cylinder

1. Check whether the guide sleeve, piston rod seal ring is worn, whether the piston rod is eccentrically worn, if the above situation occurs, replace the piston rod and seal ring, improve the lubrication effect, and use guide rails, etc.;

2. Check whether the piston rod is scarred or corroded. If there is scar or corroded, replace the piston rod;

3. Check whether there are impurities between the piston rod and the guide sleeve. If there are impurities, remove the impurities, and then install the dust ring;

3. When the "external leakage" fault occurs at the cylinder block and end cover of the section steel machining center.

1. Check whether the sealing ring is damaged, if it is damaged, replace the sealing ring;

2. Check whether the fixing screws are loose, if they are loose, tighten the fixing screws;

4. When the "internal leakage (i.e. blow-by on both sides of the piston)" failure occurs in the punching cylinder of the machining center

1. Check whether the piston sealing ring is damaged, if it is damaged, replace it;

2. Check whether the piston mating surface is defective. If there is any defect, replace the piston;

3. Check whether there is any impurities on the sealing surface, and remove any impurities;

4. Check whether the piston is stuck, if stuck, reinstall the piston. Eliminate the eccentric load of the piston rod;

5. When a ‘stop’ failure occurs during the operation of the punching cylinder of a section steel machining center

1. Check whether the load is concentric with the axis of the cutter cylinder. If it is not concentric, use a floating joint to connect the load;

2. Check whether solid pollutants are mixed in the knife cylinder. If there are pollutants, it needs to be cleaned up. At the same time, the quality of air generated by the air source should be improved;

3. Check whether the sealing ring in the knife cylinder is damaged, if it is damaged, replace it;

4. Check the load guidance, if the guidance is poor, readjust the load guidance device;

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